Proper storage of surface rock drill rigs is crucial for maintaining their performance, extending their lifespan, and ensuring safety. As a supplier of Surface Rock Drill Rigs, I understand the significance of this aspect. In this blog, I will share some valuable insights on how to store surface rock drill rigs properly.
Pre - storage Preparation
Before storing the surface rock drill rig, it is essential to conduct a comprehensive inspection. Check the overall condition of the rig, including the frame, boom, drill head, and hydraulic system. Look for any signs of damage, wear, or leakage. Repair or replace any faulty components to prevent further deterioration during storage.
Clean the drill rig thoroughly. Remove all dirt, debris, and drilling mud from the exterior and interior parts. Use appropriate cleaning agents and tools to ensure a complete cleaning. Pay special attention to the areas around the drill bit, hydraulic cylinders, and filters. A clean drill rig is less likely to develop rust and corrosion, which can significantly affect its performance.
Drain all fluids, such as fuel, engine oil, coolant, and hydraulic fluid. These fluids can break down over time, leading to the formation of contaminants and sludge. Storing the drill rig with stale fluids can cause damage to the engine and hydraulic systems. Once drained, refill the fuel tank with fresh fuel and add a fuel stabilizer to prevent oxidation. For the engine oil, follow the manufacturer's recommendations on whether to replace it entirely or just add an oil treatment.
Lubricate all moving parts, including bearings, joints, and gears. Apply a high - quality lubricant to reduce friction and prevent rusting. Make sure to cover all exposed metal surfaces with a thin layer of corrosion - resistant lubricant. This will protect the components from moisture and air, which are the main causes of corrosion.
Storage Location Selection
The choice of storage location is vital for the well - being of the surface rock drill rig. Select a dry and well - ventilated area. Moisture is the enemy of metal parts, as it can cause rust and corrosion. A dry environment helps to keep the drill rig in good condition. Avoid storing the rig in areas prone to flooding or with high humidity levels.
If possible, store the drill rig indoors. An indoor storage facility, such as a warehouse, provides better protection against the elements. It shields the rig from rain, snow, sunlight, and extreme temperatures. However, if indoor storage is not available, a covered outdoor storage area with a waterproof tarp can also be a good option. Make sure the tarp is securely fastened to prevent it from being blown away by the wind.
The storage area should be flat and stable. Uneven ground can cause stress on the drill rig's frame and components, leading to deformation or damage. Use leveling blocks if necessary to ensure the rig is sitting evenly. Also, keep the storage area clean and free of debris to prevent damage from fallen objects.
Storage Positioning and Securing
Position the surface rock drill rig in a way that minimizes stress on its components. Lower the boom and drill head to their lowest positions and secure them properly. This reduces the risk of damage to the hydraulic cylinders and other boom - related components. Lock all movable parts to prevent them from moving during storage, which could cause wear and tear.
If the drill rig is equipped with tracks or wheels, chock them securely to prevent the rig from rolling. This is especially important if the storage area is not completely flat. Use high - quality wheel chocks or track stops to ensure adequate security.
Additionally, consider using supports or stands to relieve pressure on the tires or tracks. This helps to prevent flat spots on the tires and damage to the tracks. For hydraulic systems, release any built - up pressure to avoid leaks or damage to the hoses and cylinders.
Maintenance During Storage
Even during storage, the surface rock drill rig requires regular maintenance. Check the drill rig periodically, at least once every few months. Inspect for any signs of corrosion, damage, or pests. Corrosion can start to form quickly, especially in a less - than - ideal storage environment. Look for rust spots on metal surfaces and address them immediately by removing the rust and applying a fresh layer of anti - corrosion protection.
Check the fluid levels. Although the fluids were drained before storage, it's possible that some condensation could have occurred. If there is any water or other contaminants in the fluid reservoirs, drain them again and refill with fresh fluids if necessary.
Rotate the drill bit and other moving parts occasionally. This helps to prevent the components from seizing up due to long - term inactivity. Turn the engine over (if possible) and run the hydraulic system briefly to circulate the fluids and keep the components lubricated.
Protection Against Pests
Pests such as rodents and insects can cause significant damage to the surface rock drill rig during storage. Rodents may chew on wires, hoses, and insulation, which can lead to electrical problems and fluid leaks. Insects can build nests in the engine or other components, obstructing airflow and causing overheating.
To prevent pest infestations, keep the storage area clean and free of food sources. Seal any holes or gaps in the storage facility to prevent rodents from entering. You can also use pest repellents, such as mothballs or rodent - specific repellent sprays, in the storage area. However, make sure these products are used safely and do not come into contact with the drill rig's sensitive components.
Documentation and Record - keeping
Maintain detailed documentation of the drill rig's storage process. Record the date of storage, the condition of the rig before storage, and any maintenance or repair work done. This documentation can be useful for future reference, especially when it comes to warranty claims or resale.
Keep a list of all the tasks performed during the pre - storage preparation, such as fluid draining, cleaning, and lubrication. Also, document any issues found during the periodic inspections and the actions taken to address them. This will help you to maintain a clear overview of the drill rig's status and ensure that it is always in good working condition when it needs to be taken out of storage.
Conclusion
Proper storage of surface rock drill rigs is a multi - faceted process that requires careful attention to detail. By following the steps outlined above, you can ensure that your Surface Rock Drill Rigs are well - maintained during storage, ready to perform at their best when needed. Whether you are using Rock Drilling Machine or Top Hammer Rock Drill Rig, these storage guidelines apply.
If you are in the market for high - quality surface rock drill rigs or need more information on their proper storage and maintenance, feel free to contact us. Our team of experts is always ready to assist you with your procurement needs and provide you with the best advice.
References
- Manufacturer's manuals for surface rock drill rigs
- Industry best practices for equipment storage and maintenance
